For the first time in about 8 years my 149 with the K321 engine has been giving me trouble. The engine dies unless I pull out the choke cable a bit, and even then it doesn't have much power and often dies after a minute or so. From what I've read the problem may be a bad coil/condenser, spark plug, sticking valve, worn carb throttle shaft, or carb needs rebuilt.
So I've gathered some new parts: Autolite spark plug, points, spark plug wire, Kirk's PointSaver and Bosch coil, and head gasket. As yet I haven't bought the carb rebuild kit or throttle kit (or perhaps get two Hillman 58087 bronze thrust bushings for the throttle shaft).
I've never worked on a Kohler engine other than changing oil and filters, but do have the service, owners, and parts manuals. I removed the head and found plenty of carbon, but no signs of leaking around intact gasket. What is the best way of removing the carbon from the head, pistons, valves? Do I use some sort of liquid along with the wood/plastic scraper?
The valves seem to be okay, as the seat is uniformly shiny, and both valves go smoothly up-and-down as I turn the engine by hand. But besides checking/adjusting the valve-to-tappet clearance, do I need to remove the valves to clean them? If so, how?
Setting the points is my big challenge. The service manual says the points should open when the S or SP flywheel mark appears in the center of the timing sight hole - which is on the bearing plate or blower housing. Okay that sounds simple, but I can't find the timing sight hole. Can anyone provide an illustration or photo of where this sight hole is located?
Thanks,
Roy